how to cut out a windshield

Extractor: Used for cutting the urethane on the bottom of a windshield. Get it as soon as Wed, Dec 30. Place the tint on the windshield and slide into place. The Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to re-position the tool! If you are trimming the sides, its really tough to get them exactly the same. Lost on this step? If not, go to the hardware store and invest $2.00 in one of the old-fashioned cutters (still the best!). Before transferring to the inside of the windshield remove the clear plastic protective film from the adhesive side of the tint strip. Place a chunk of tape down to mark where the bottom of the tint sits. There will be a few creases left around the edges of the tint as the windshield curves. Then, spray the inside of the windshield and the tint once more. Cut the windshield out using a sharp knife and a straight edge whenever possible. at first i was hesitant to use it but after a few jobs it started becoming easier and easier to use. This prevents the tint from collecting dirt and sticking to itself. Fill the bottle so that there is enough room to shake the solution. As the flame softens the plastic membrane, work the piece you're cutting off up and down a little to aid the process. $749.99. The "good" news is that you can cut safety glass, and here's how. A crack should form along the score. With the squeegee in the vehicle, carefully remove tint from outside and move to inside with the adhesive side of the tint still facing upward in the same direction as it was cut. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. Lastly, make sure you clean any dirt or debris from the frame where the new urethane is going to be applied. **Since the tint will be cut on the outside of the windshield, it is critical to lay the tint with the adhesive side facing the sky. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. Do you have a glass cutter? Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. You then need to make allowance for the part of the glass that sits in the rubber gasket (or window channel, in the case of door and vent windows). Continue cutting off the excess glass until you have the finished shape. There should be no streaks or leftover dirt. Buy Now. Did you make this project? Install a New Windshield; When you have the urethane cut out, remove the windshield. You need a lubricant to help the clay bar glide across the glass without sticking. Glass Technology Diablo Auto Glass Cut Out Tool - AGRK-18V-HZ-LI-SYS. Add more soap! $13.54 $ 13. It is critical to keep the tint and inside windshield soaking wet when transferring. 7- Making a rear window pattern works exactly the same as the front windshield 8- Once the final shapes are achieved, tape the paper patterns over the appropriate thickness of acetate. Interested in saving a little bit of money in exchange for a small amount of your time? $589.99 $699.99. The first time I bought a pull knife which is the standard tool used to cut out a windshield. Hold the tint up over the outside of the window with the adhesive side facing out… The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. If you have solvent, dribble some into the crack and the glass will separate. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. Once the border is ready, continue to the next step. Although some precision is essential here, the whole process is not that difficult. The tint is successfully mounted on the windshield and the vehicle has a fresh new appearance. Choose the vehicle’s desired tint transparency. If no solvent is available, buy a can of lighter fluid. If not, dribble some lighter fluid into the crack and light it. Use newspaper in place of the tint so your mistakes won`t cost you money ,then transfer it to the tint Cut the tint 6-12 inches past the driver’s side of the windshield. Once the tint is relatively close to where it will sit, beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. My name is Shane and with my window tinting experience, how-to guide and your patience to follow along, your eyes will be better protected and your vehicle will have a fresh new appearance in only a few short hours. Then, take your sheet of tint and roll out a length bigger than your window. You'll want to hold down a piece of cardboard over the cut as you move along in order to ensure that it's even. Listen carefully, because proper scoring of the glass surface is accompanied by a gently "hissing" sound, similar to a zipper being moved. Don't rush through the cutting process or the heat from the saw blade can melt your windshield. The picture below is what the border should look like. This will be where it attaches to the windshield. Sand the edges with medium-grit emery paper to remove any sharp edges and bumps. Right? Cars with "split" windshields typically used flat glass as well, although stylists frequently created the illusion of a curved piece of glass. Decide how far down the tint strip will lay, measure down on the ends of the windshield. I use plastic wedge style tools and just start on the sides with a long knife after every little cut I place a stick in once I can get around the top and bottom corner on one side I break out the rest of the glass and yank it out from there (heavy duty gloves required). Remember, you need to score both sides. Cut the windshield out. Run it all the way around the windshield frame to break the urethane seal. Razor Blades - A cheap box cutter works well for cutting the tint. SKU: #1700677. Using the template to transfer the shape to the glass. Now is a good point to take a break as the next few steps take more detail. 54. Align the factory edge with the marks for the tint strip. **This is the amount of light that passes through the tint, Black Electrical Tape - Only one roll is necessary. Now begin cutting tint at the bottom at one side. Share it with us. Why put up with that grungy-looking piece of glass in your newly-restored car if you can replace it relatively easily? 4.3 out of 5 stars 24. Buy Now. Once both sides have been cracked, all that's holding things together is the plastic membrane. Trace the template edges onto the glass (both sides) using a felt marker. Start on the driver side upper corner. Glass with guideline from template on both sides. I picked up a couple of packages of the bits as they are inexpensive and tested it out on the scrap windshield. Once that cut is made, make an X cut in the tint strip the size of the mount. Don’t have access to either? Stop by a local glass shop if one is nearby, and purchase a piece (or pieces) of safety glass large enough to cut out the template shape, plus a little squirt bottle of glass laminate solvent. That condition is generally due to the degradation of the membrane between the layers of "safety glass," consisting of two pieces of glass with the clear plastic membrane in between. I've seen people put rubber stacks under different bolts on the windsheild to alter the … And here is a list of the other supplies to have nearby: Soap & Water - This will make the application solution. Then add the soap. There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. The best material to use is 1/4 inch plywood, since it's close to the overall thickness of the original glass. © 2020 Second Chance Garage, LLC. Now, with the body filler applicator or squeegee nearby, spray the entire top half of the windshield with solution and place the portion of tint cut a few moments ago in place. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. First, start this step by mixing the cleaning and application solution. The correct angle to hold the glass cutter. the adhesive side has a clear plastic wrapper used to protect the adhesive**. Put on your safety glasses, and cut the windshield along the line you traced with a jigsaw equipped with a fine-toothed blade. Cut the section off with a razor blade or precision knife. being a tech for the last 15 years, ive never liked to try out newer tools for windshield removal. Repeat the process until the … Use the Dawn original dish soap and spray bottle from the list. Besides, it's cheap and easy to cut. place the window tint on the outside of the windshield and perform your cutting there. Tap the glass on the score with the ball end of the cutter. Insert the windshield wire tool between the windshield and the frame of the S10. Manufacturers have largely switched to single-thickness tempered glass for weight and safety considerations. SKU: #GLASS-AGWCS3. Starting with tools and supplies that may need to be purchased, make a list and buy the following: Window Tint - I like to use the Black Magic branded tint from Walmart. As for cutting, you need to score both sides of the safety glass. Most older cars used flat glass for side and vent windows. Spray Bottle - This will be used for applying the tint solution. Place the KONG™ once, and cut out your windshield in HALF the time it takes standard wire tools. Any improper fit can be adjusted by sanding the template down or — if you cut too small — making a new template. The dremel with cut-off saw works, but it can hop out of the cut easily (yes, I know what I'm tallking about). Leave ¼ inch of black around the border to cover any mistake that may be made while cutting. Get it as soon as Mon, Dec 28. Safety glass was commonly used in car windows after the mid-1930s, through the 1970s. A heat gun or hair dryer can be used to get all of the creases out. Once that cut is made, make an X cut in the tint strip the size of the mount. This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. The best location to carry this out is usually in a garage or a shop. It is a precaution well worth taking especially if … **If the mirror mount shows through the windshield apart from the border you made, cover the mount with black electrical tape and trim to match the mount**. To start, grab the roll of black electrical tape, tape measure, and a knife to cut the tape. To use, spray a little clay bar lubricant in the area that you are cleaning. Glass Technology FinalCut Auto Glass Cut Out Tool - AGWCS3. Sit in the driver's seat and push the windshield from inside the truck out using your feet. To make a template for a split windshield, for instance, hold a pre-cut (for ease of handling) piece of plywood on the outside of the window opening and trace a line around the opening. There is no right answer as to how much soap to use but it performs better with more soap. FREE Shipping on orders over $25 … Tool Aid S&G (87440) Windshield Cut-Out Wire Handle, Set of 2. Say no more. For the best results use Original Dawn dish soap and tap water. The "bad" news about tempered glass is that you can't cut or trim it without its resultant shattering. To cut the glass out, you have to cut the sides and the top with a traditional cold knife, and then cut the bottom out from inside the car. Cut from the inside of the car as needed to free the glass. Over the years glass in cars begins to grow translucent instead of transparent, particularly at the edges. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Weathering a windshield is an essential step in painting almost every car. With the mounting screw loose, wiggle and slide mirror up off of its base. Once the mirror is tucked away, proceed. Cut along the inside edge of the tape and follow until the border is cut all the way around. A sharp scissors is used to cut the curved With the correct screwdriver remove the mounting screw at the base of the mirror. If you have the old piece of glass you don't need a template, since the old piece probably fit perfectly. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. 70. If no glass shop is handy, order some glass over the internet. This professional quality windshield removal kit makes it easy to safely remove any style of windshield including acutely angled ones. It is time to clean up the work area, be certain to put tools away, and dispose of any waste. All that’s needed is a shaded area away from wind and dust. The solution should spray foamy. Terms of Use | Who We Are | Contact Us | Sitemap | Privacy Policy. Paper towels or small hand towels work. Okay, that was a doozy. In a short while the piece will come off. Angle the saw so that while the blade sits parallel, you will actually be cutting through the corner of the windshield. As you cut out the windshield, be careful to minimize damage to the pinch weld. Closeup of one pass cutting - not good! Have tools and supplies nearby. Position the cutter so that its 45-degree face is parallel to the glass, holding it as shown in the photo. If a heat gun or hair dryer is not available, leave a squeegee in the vehicle and work the creases out later. SKU: #1806940. The easiest and cheapest way to remove the windshield is to use an 18" Urethane Cut-Out Knife, which is typically used by professionals. Now, clean both sides of the windshield and enjoy! I tried to remove the windshield in one piece, but it broke into a million pieces, I cut … The first cut, I tried to cut the glass in one pass. The kit includes windshield wire that can be cut to any desired length, 2 stainless steel grips with sturdy T-handle grips and a straight hook tool. Care … Scrape off the leftover urethane with the razor blade by placing it under the urethane and sliding the blade so you lift it off. Now we can cut. The base of the cutter (red line) should be parallel throughout the cut. To begin, start by finding a location to install the vehicle’s tint. Once you've done a line on both sides, tap each side of the glass with the ball on the end of the cutter until you see the crack propagate through the glass. Mistake that may be made while cutting these will be a few and. 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